Chemical Process Design Software

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83 rows  This is a list of software used to simulate the material and energy balances of chemical processing plants. Apr 03, 2017  Some of the other leading Chemical Process Design companies include Technip, Saipem, Dow, Toyo, Linde, Lurgi, Stamicarbon, Lummus, Air Liquide, Uhde etc where Chemical Engineers have enormous opportunities to work with. Hope this will help Chemical Engineers to land their dream job in Chemical Process design companies.

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  1. Jul 18, 2014  Process simulation software (e.g. HYSYS, AspenPlus, PRO/II) is widely-used across the industry to model steady-state or dynamic processes and to conduct studies. MATLAB seems to be popular for numerical computation. Control systems use specializ.
  2. Process and Instrumentation Drawing Software Help draw process and instrumentation diagrams with rich examples and standard P&ID symbols. Edraw allows you to more easily create piping and instrumentation diagrams for piping systems, industrial, chemical, fluids and hydraulics drawings.
  3. Find and compare Chemical software. Free, interactive tool to quickly narrow your choices and contact multiple vendors. Essential software toolkit for process research, development, design, and digitalization, as well as for estimating process efficiencies, yields, and environmental footprints.

This is a list of software used to simulate the material and energy balances of chemical processing plants.

Sortable table
SoftwareDeveloperApplicationsOperative systemLicenseURL
Advanced Simulation LibraryAvtech ScientificProcess data validation and reconciliation, real-time optimization, virtual sensing and predictive controlWindows, Linux, FreeBSD, Macopen-source[1]
APMonitorData reconciliation, real-time optimization, dynamic simulation and nonlinear predictive control[2]
AprosFortum and VTT Technical Research Centre of FinlandDynamic process simulation for power plantsWindowsCommercial[3]
Aspen PlusAspen TechnologyProcess simulation and optimizationWindowsCommercial[4]
Aspen HYSYSAspen TechnologyProcess simulation and optimizationWindowsCommercial[5]
ASSETTKongsberg Oil & Gas Technologies ASDynamic process simulation[6]
BatchColumnProSimSimulation and Optimization of batch distillation columnsWindowscommercial[7]
BATCHESBatch Process Technologies, Inc.Simulation of recipe driven multiproduct and multipurpose batch processes for applications in design, scheduling and supply chain managementLinuxCommercial[8]
BatchReactorProSimSimulation of chemical reactors in batch modeWindowscommercial[9]
D-SPICEKongsberg Oil & Gas Technologies AS
K-SpiceKongsberg Oil & Gas Technologies ASDynamic process simulation and multiphase pipeline simulation[10]
CADSIM PlusAurel Systems Inc.Steady-state and dynamic process simulation[11]
ChromWorksYPSO-FACTOChromatographic process design, simulation & optimization[12]
CHEMCADChemstationsSoftware suite for process simulation[13]
Cycad ProcessCM SolutionsProcess simulation and drawing package for minerals and metallurgical fieldsWindowsCommercial, Free for academic use[14]
Cycle-TempoAsimptoteThermodynamic analysis and optimization of systems for the production of electricity, heat and refrigeration[15]
COCO simulatorAmsterCHEMSteady state simulationfree of charge[16]
Design II for WindowsWinSim Inc.Process simulation[17]
Distillation expert trainerATROperator training simulator for distillation process[18]
DWSIMDaniel Medeiros, Gustavo León and Gregor ReichertProcess simulatorWindows, Linux, macOS, Android, iOSopen-source (Windows/Linux/macOS), free + in-app purchases (Android/iOS)[19]
DynoChemScale-up SystemsDynamic process simulation and optimizationWindowsCommercial[20]
EMSOALSOC ProjectModelling, simulation and optimisation, steady state and dynamic, equation oriented with open source modelsWindows, LinuxALSOC License
EQ-COMPAmit KatyalVapor Liquid Equilibrium SoftwareSAAS[59]
DymolaDassault SystèmesModelica-based dynamic modelling and simulation softwareWindows, LinuxCommercial[22]
Flowtran simulationMonsanto
gPROMSPSE LtdAdvanced process simulation and modelling[23]
HSC SimOutotec OyjAdvanced process simulation and modelling, Flowsheet simulationWindows[24]
HYD-PREDICAmit KatyalFlow Assurance Software
HYDROFLOTahoe Design SoftwarePiping System Design with Steady State AnalysisWindowsFree Academic -Std Commercial[25]
Indiss Plus®CorysHigh-fidelity dynamic simulations for hydrocarbons, chemicals[26]
ICAS: integrated computer-aided systemCAPEC[27]
IDEASAndritz Automation[28]
ITHACAElement Process TechnologyDynamic chemical process simulatorWindows[29]
iiSE SimulatoriiSE companyEquation oriented chemical process simulator and optimizerWindows, LinuxFreeware demo, Commercial[30]
LIBPFC++ LIBrary for process flowsheeting
JModelica.orgModelon ABopen-source
METSIMProwareGeneral-purpose dynamic and steady state process simulation systemWindows[31]
Mimic Simulation SoftwareMYNAH TechnologiesFirst-principles dynamic simulator built for software acceptance testing and operator training systems
Mobatec ModellerMobatecAdvanced Dynamic (Steady-State) Process Modelling EnvironmentWindows[33]
NAPCON ProsDSNeste Engineering Solutions OyDynamic process simulationWindows[34]
ClearviewMapjectsDynamic Asset BIM process simulation and optimizationWindows & Debian Linux
OLGASPT Group (Schlumberger)
OLI AnalyzerOLI Systems, Inc.Chemical phase equilibrium simulation featuring electrolytesWindowsCommercial[35]
OmegalandYokogawa
OptiRampStatistics & Control, Inc.Real-time Process Simulation and Optimization, Multi variable Predictive ControlWindowsCommercial[36]
OpenModelicaOpen-Source Modelica Consortiumopen-source
PIPE-FLO ProfessionalEngineered Software Inc.Piping System Simulation and DesignWindowsCommercial[37]
PEL Software Suite
Petro-SIMKBC Advanced Technologies[38]
PETROXPetrobrasGeneral Purpose, Static, Sequential-Modular Process SimulatorWindowsinternal users only
Power Plant Simulator & DesignerKED GmbHBasic Engineering and Dynamic process simulation for power plantsWindowsCommercial[39]
Process StudioProtomationSimulation Suite for Modeling, Engineering & TrainingWindowsCommercial[40]
Prode PropertiesProde SoftwareThermodynamic Library, Properties of pure fluids and mixtures, Multi phase Equilibria + process simulationWindows, Linux, AndroidFree version + commercial versions[41]
Prode simulatorProde SoftwareProcess SimulatorWindowscommercial[42]
ProPhyPlusProSimThermodynamic calculation softwareWindowscommercial[43]
ProSecProSimSimulation of brazed plate fin heat exchangersWindowscommercial[44]
ProSim DACProSimDynamic adsorption column simulationWindowscommercial[45]
ProSim HEXProSimHeat Exchangers SimulationWindowscommercial[46]
ProSimPlusProSimSteady-state simulation and optimization of processesWindowscommercial[47]
ProSimulatorSim InfosystemsProcess and Power plant simulationWindows[48]
Pro-SteamKBC Advanced Technologies
ProMaxBryan Research & EngineeringProcess simulator capable of modeling oil & gas plants, refineries, and many chemical plantsWindows[49]
ProMax / TSWEETBryan Research & EngineeringRetired process simulators now incorporated in ProMax
PRO/IISimSci[50]
DYNSIMSimSci
ROMeo (process optimizer)SimSci
RecoVRVRTech
REXOptienceReactor Optimization and Kinetic EstimationWindows[51]
Simulis ThermodynamicsProSimMixture properties and fluid phase equilibria calculationscommercial[52]
SimCreateTSC SimulationReal time, first principle and generic operator training simulations, plant specific emulations and OPC for live plant connections.WindowsCommercial[53]
SimCentralSimSciSteady state, Fluid flow and Dynamic process simulator.[54]
SPEEDUPRoger W.H. Sargent and students
SolidSim (Now in Aspen Plus)SolidSim Engineering GmbHFlowsheet simulation of solids processes[55]
SuperPro DesignerIntelligen[56]
SysCADKWA Kenwalt AustraliaProcess simulationWindows[57]
System7Epcon International[58]
UniSim Design SuiteHoneywellProcess simulation and optimizationWindowsCommercial and Academic[59]
UniSim Competency SuiteHoneywellOpertator Competency Management and TrainingWindowsCommercial and Academic[60]
Usim PacCaspeoSteady-state simulator for the mineral industry, biorefineries and waste treatmentWindowsCommercial[61]
VirtuosoWood GroupMultiphase dynamic process simulator for oil & gas productionWindowsCommercial[62]
VMGSimVirtual Materials Group[63]
Wolfram SystemModelerWolfram ResearchWindows, Mac, Linux[64]

See also[edit]

References[edit]

  • Seader, J.D., Seider, W.D. and Pauls, A.C.: Flowtran Simulation – An Introduction, 2nd Edition, CACHE (1977).
  • Douglas, J.M.: Conceptual Design of Chemical Processes, McGraw-Hill, NY, USA (1988).
  • Smith, R., Chemical process Design and Integration, Wiley, Chichester, UK (2005).
  • Seader, W.D., Seider, J.D., Lewin, D.R. and Widagdo, S. Product and Process Design Principles Synthesis, Analaysis and Design, 3rd Ed., Wiley, Hoboken, NJ, USA (2009)
Retrieved from 'https://en.wikipedia.org/w/index.php?title=List_of_chemical_process_simulators&oldid=917982695'
Part of a series on
Chemical engineering
Fundamentals
Unit processes
Aspects

  • Process design
Glossaries
Category

In chemical engineering, process design is the choice and sequencing of units for desired physical and/or chemical transformation of materials. Process design is central to chemical engineering, and it can be considered to be the summit of that field, bringing together all of the field's components.

Process design can be the design of new facilities or it can be the modification or expansion of existing facilities. The design starts at a conceptual level and ultimately ends in the form of fabrication and construction plans.

Chemical Process Design Software For Pc

Process design is distinct from equipment design, which is closer in spirit to the design of unit operations. Processes often include many unit operations.

Documentation[edit]

Process design documents serve to define the design and they ensure that the design components fit together. They are useful in communicating ideas and plans to other engineers involved with the design, to external regulatory agencies, to equipment vendors and to construction contractors. Replace generic pnp monitor driver.

In order of increasing detail, process design documents include:

  • Block flow diagrams (BFD): Very simple diagrams composed of rectangles and lines indicating major material or energy flows.
  • Process flow diagrams (PFD): Typically more complex diagrams of major unit operations as well as flow lines. They usually include a material balance, and sometimes an energy balance, showing typical or design flowrates, stream compositions, and stream and equipment pressures and temperatures.
  • Piping and instrumentation diagrams (P&ID): Diagrams showing each and every pipeline with piping class (carbon steel or stainless steel) and pipe size (diameter). They also show valving along with instrument locations and process control schemes.
  • Specifications: Written design requirements of all major equipment items.

Process designers typically write operating manuals on how to start-up, operate and shut-down the process. They often also develop accident plans and projections of process operation on the environment.

Documents are maintained after construction of the process facility for the operating personnel to refer to. The documents also are useful when modifications to the facility are planned.

A primary method of developing the process documents is process flowsheeting.

Design considerations[edit]

Chemical Process Design Book

There are several considerations that need to be made when designing any chemical process unit. Design conceptualization and considerations can begin once product purities, yields, and throughput rates are all defined.

Objectives that a design may strive to include:

  • Throughput rate
  • Product purity

Constraints include:

Industrial Chemical Process Design

  • Capital cost: the amount of budget or investment to construct end to end process.
  • Available space: the area of the land to build the plant.
  • Safety concerns: consideration towards risk analysis on industrial accidents or hazardous chemicals.
  • Environmental impact and projected effluents and emissions
  • Waste production/recycling: manage waste produced as side product of the process for not to harm the surroundings.
  • Operating and maintenance costs: represent the variable cost of the operational of the plant.
Design

Other factors that designers may include are:

  • Flexibility
  • Anticipated variability in feed stock and allowable variability in product.

Chemical Process Simulation Software

Sources of design information[edit]

Designers usually do not start from scratch, especially for complex projects. Often the engineers have pilot plant data available or data from full-scale operating facilities. Other sources of information include proprietary design criteria provided by process licensors, published scientific data, laboratory experiments, and suppliers of feedstocks and utilities.

Design process[edit]

Design starts with process synthesis - the choice of technology and combinations of industrial units to achieve goals. More detailed design proceeds as other engineers and stakeholders sign off on each stage: conceptual to detailed design.

Simulation software is often used by design engineers. Simulations can identify weaknesses in designs and allow engineers to choose better alternatives. However, engineers still rely on heuristics, intuition, and experience when designing a process. Human creativity is an element in complex designs.

Chemical Process Design Software

See also[edit]

Recommended chemical engineering books[edit]

  • Sinnott and Towler (2009). Chemical Engineering Design: Principles, Practice and Economics of Plant and Process Design (5th ed.). Butterworth-Heinemann. ISBN0750685514.
  • Moran, Sean (2015). An Applied Guide to Process and Plant Design (1st ed.). Butterworth-Heinemann. ISBN0128002425.
  • Moran, Sean (2016). Process Plant Layout (2nd ed.). Butterworth-Heinemann. ISBN012803355X.
  • Kister, Henry Z. (1992). Distillation Design (1st ed.). McGraw-Hill. ISBN0-07-034909-6.
  • Perry, Robert H. & Green, Don W. (1984). Perry's Chemical Engineers' Handbook (6th ed.). McGraw-Hill. ISBN0-07-049479-7.
  • Bird, R.B., Stewart, W.E. and Lightfoot, E.N. (August 2001). Transport Phenomena (Second ed.). John Wiley & Sons. ISBN0-471-41077-2.CS1 maint: multiple names: authors list (link)
  • McCabe, W., Smith, J. and Harriott, P. (2004). Unit Operations of Chemical Engineering (7th ed.). McGraw Hill. ISBN0-07-284823-5.CS1 maint: multiple names: authors list (link)
  • Seader, J. D. & Henley, Ernest J. (1998). Separation Process Principles. New York: Wiley. ISBN0-471-58626-9.
  • Chopey, Nicholas P. (2004). Handbook of Chemical Engineering Calculations (3rdEdition ed.). McGraw-Hill. ISBN0-07-136262-2.
  • Himmelbau, David M. (1996). Basic Principles and Calculations in Chemical Engineering (6th ed.). Prentice-Hall. ISBN0-13-305798-4.
  • Editors: Jacqueline I. Kroschwitz and Arza Seidel (2004). Kirk-Othmer Encyclopedia of Chemical Technology (5th ed.). Hoboken, NJ: Wiley-Interscience. ISBN0-471-48810-0.CS1 maint: extra text: authors list (link)
  • King, C.J. (1980). Separation Processes (2nd ed.). McGraw Hill. ISBN0-07-034612-7.
  • Peters, M. S. & Timmerhaus K. D. (1991). Plant Design and Economics for Chemical Engineers (4th ed.). McGraw Hill. ISBN0-07-100871-3.
  • J. M. Smith, H. C. Van Ness and M. M. Abott (2001). Introduction to Chemical Engineering Thermodynamics (6th ed.). McGraw Hill. ISBN0-07-240296-2.

References[edit]

Retrieved from 'https://en.wikipedia.org/w/index.php?title=Process_design&oldid=919241079'